A carton is a type of packaging suitable for food, pharmaceuticals,
hardware, and many other types of products. Folding cartons are usually combined into a tube at the
manufacturer and shipped flat (knocked down) to the packager. Tray styles have
a solid bottom and are often shipped as flat blanks and assembled by the
packager. Some also are self-erecting. High-speed equipment is available to set
up, load, and close the cartons.
Cartons for liquids can
be fabricated from laminates of liquid packaging board, foil, and polyethylene. Most are based on either Tetra Pak or SIG Combi bloc systems.[citation
needed] One option is to have the printed laminate
supplied on a roll. The carton is cut, scored, and formed at the packager. A
second option is to have the pre-assembled tubes delivered to the packaging
plant for completion and filling. These are suited for aseptic processing and are used for milk, soup, juice, etc.
Paperboard-based cartons are lighter compared to a similarly sized steel can
but is harder to recycle. Some open-loop recycling operations pelletize or
flatten ground-up cartons for use in building materials; closed-loop recycling
is possible by separating the layers before processing, though some recyclers
only recycle the cardboard fibers.
Cartons can be made from many materials: paperboard, duplex, white kraft, recycled and many more various plastics, or a composite. Some are "food grade" for direct contact with foods. Many cartons are made from a single piece of paperboard. Depending on the need, this paperboard can be waxed or coated with polyethylene to form a moisture barrier. This may serve to contain a liquid product or keep a powder dry.
A cardboard carton is made of thick paper stock or heavy paper-pulp. This material is used to make a variety of products such as small containers, product packaging, and even structural support for less rigid items like notepads, inserts that keep clothing items like button-up shirts from losing shape, and more.